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solar panel measurement

Effect of Dusting on Production in Solar Panels

“Soiling” is another issue that should be taken into account when calculating the production of solar power plants. Soiling is based on the effect of meteorological effects such as dusting and snowing on production. We calculate the soiling effect on the panels where we carry out production studies and include it in the production analysis. In this context, we examined the effect of dusting in two different provinces of Turkey far from each other. How much power loss due to dusting? Is washing really necessary? Let us examine it.

First, let’s look at the results of the test we conducted at our first plant.

The solar panels were very dusty. We first measured the solar panel when it was dirty, then when it was clean. So what did our measurement results tell us?

In this graph, the blue line is the IV graph of the solar panel (given in the datasheet). The green line is the measurement with dust and the red line is the measurement after the dust has been removed. The current section (Y-axis) is the part of the solar panel where problems such as degradation or dusting are reflected. The solar panel is not producing the power it should, so how much is this loss? Let us examine it.

In the first measurement we made on the solar panel, which should have a power of 370W, we detected a power around 343W. When we cleaned it later, we observed that this power increased to 349W. The difference between dirty and clean is 1.65%. This is a cleaner facility that receives relatively more rain. But how much impact will it have in a dirtier plant? Now let’s go about 700 kilometers south from the first site.

Here the turquoise line is the power of the panel, again based on the data in the datasheet. The orange color is dusty and the pink color is after cleaning. There is also a diode problem / microcrack in the solar panel here (pay attention to the breakage in the graph), but that is not our topic. So what is our numerical data?

Here, when we look at before and after pollination, we see a loss of approximately 3.14%. If this pollination continues until the end of the year, our annual production will drop by 3.14%.

It is not correct to say that the annual impact of dusting will be 3.14% directly. When it rains, the dust is washed away (sometimes it can sediment, but most of the time it is cleaned) or factors that damage the panel, such as bird droppings, may remain. Therefore, this value will change. Here we have not examined a SPP next to a facility that regularly generates dust, such as a cement plant/quarry. If you are near a facility that regularly generates dust, this figure is likely to be slightly higher.

In Turkey, a 1MWp ges plant generates between ~1,500MWh and ~1,600MWh per year. According to the distribution fee (before and after 2018), it generates an annual income between approximately 160.00USD and 200.000USD.

For an investor with a 1.65% annual dusting loss, the loss would be between 2,500USD – 3,000USD, while for an investor with a 3.14% dusting loss it would be between 5,000USD – 6,200USD. Solar panels shed some dust with every rain, but dust can also settle in some spots. Probably the annual average of these values will be lower than what we have calculated, but an investor with a 1MW ges can expect an annual income loss between 2.500USD – 5.000USD due to dusting.

In my opinion, the main point of washing the solar panels is to extend the life of the panels by cleaning the parts that can create hot-spots such as bird droppings on them, since only dusting does not damage your panels.

The danger of the washing process is panel breakage. In flat areas, cleaning can generally be done without breaking the solar panel, while in sloping areas, some machines can break the panel or washing machines can damage the panel surface. When the panel breaks, the whole advantage of this work is gone.

People who want to benefit from this service should examine the cost and production increase of the washing process and the risks such as the risk of breaking the panels or damaging their surfaces. Be sure to pay attention to whether the equipment used by the company you will have your solar panels washed has a certification and whether the cleaning material (detergent, etc.) to be used is suitable for this job. You don’t want to make too many eyes.

If we mention the deficiencies in the facilities we inspected in order of importance, 1) Monitoring system, 2) Cleaning of plants and 3) We can list it as dusting. If you pay attention to these issues, your facility will last longer.

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What Tests Are Performed on Solar Panels?

Photovoltaic solar panels constitute a large part of the solar power plant investment amount. At the same time, many performance and safety tests are applied to these solar panels by the relevant laboratories as there are many types of defects that cannot be seen by the eye. The IEC 61215 standard includes minimum design criteria that will affect the performance of solar panels, while the IEC 61730 standard focuses on design criteria that will affect plant safety in solar panels. The rapid development of technology brings along product diversity. For this reason, the International Standard Commission is developing test scopes and test diversity day by day. The IEC TS 63209-1:2021 standard is the first standard created in this context and includes a wide range of solar panel tests to comment on the long-term performance of solar panels.

Solar panels are entitled to receive a certificate if they successfully pass the tests according to IEC 61215 and IEC 61730 standards. Although all solar panel tests written in the standard are important, the definition of some tests is as follows.

Firstly, the power, temperature coefficients, insulation resistance, thermal measurements of the photovoltaic solar panel are checked with performance tests in accordance with IEC 61215 standard. After the performance tests, solar panels are subjected to aging tests under certain conditions. Below are examples of solar panel tests.

Thermal Cycle Test: The performance of photovoltaic solar panels at variable temperatures is tested successively by passing current between -40°C and +85°C through the solar panel. The damage to the solar panels due to test repetition is as follows.

Humidity Freeze Test: At high humidity, the ambient temperature is first raised to +85°C and then lowered to -40°C. This test is repeated consecutively. In this way, performance in freezing humidity is evaluated.

Damp Heat Test: Photovoltaic solar panels are kept at +85°C and 85% humidity for 1000 hours. The damage to the solar panels due to test repetition is as follows.

Mechanical Loading Test: At a minimum of 2400Pa, the front and back surfaces of the solar panel are pressurized in a row.

Photovoltaic solar panels are subjected to performance tests again after the aging tests mentioned above. In this way, the long-term performance capability and the amount of degradation of the solar panels are revealed and if they pass, they are certified.

In addition to the above tests, a PID test should be applied to solar panels. As the solar panels operate, sodium ions react with the potential formed on the conductive layer and the glass surface and a positive charge accumulates on the panel surface. This interaction is called PID and the loss it creates is called PID loss.

The solar panel quality control process respectively is as follows.

Pre-Production Control of Certificate and Annexes

Each solar panel with different technology and power coming out of a factory must be subjected to the solar panel tests specified in the standards. The certificate obtained for one solar panel cannot be used for another solar panel. For this reason, solar panels should be checked by expert engineers on the production line before they arrive at the site. This control first starts with the control of the certificate and its annexes for the solar panel to be used. All raw materials specified in the certificate, certificate annexes and raw material list must be valid and consistent with each other. If there is a discrepancy between these documents, there is a possibility that the solar panel is not certified.

Factory Control in the Production Phase

There are many controls that need to be carried out during photovoltaic solar panel production. These are the raw material warehouse, air conditioning, production line and shipment controls respectively.

It also accompanies the solar panel factory tests. It is very important to check the EL visual and Flash Test results that give the power value of the solar panel. EL and Flash Test results of all solar panels are checked. These checks and interventions extend the life of the solar panel and allow the factory to determine whether the solar panels are at the promised power.

After the production of solar panels in accordance with the standards and certificates is checked, their delivery to the field is approved.

Control of Photovoltaic Solar Panels in Power Plant

It is possible to measure the performance of photovoltaic solar panels with tests performed at the power plant. These tests are IV curve measurement, hot-spot measurement with drone and hand thermals – IEC 62446, hand (electroluminescence) test of solar panels – IEC 61215 / IEC 61646, insulation (hipot) tests – IEC 62446, grounding value measurement. You can reach our detailed sharing about the measurement services applied to solar power plants according to IEC standards here.

Benefits of SPP Audit by an Accredited Company

Solarian Enerji A.Ş. is a type A inspection body with TURKAK accreditation with file number AB-0649-M. The scope of accreditation includes all the standards mentioned above such as IEC 62446, IEC 61215, IEC 62730. You can access the full scope here . By having your solar panels inspected by our TÜRKAK accredited company, you can have information about the status of your solar panels and have an accredited inspection report valid all over the world. Fill out the form below to contact us.

Is there a problem with your solar power plant? Contact us.

Have you invested in a solar power plant but your power plant is not producing what you expect? Are your breakers tripping and you realize later that your inverters are out of order? Do you have problems with your solar panels? Is your performance rate low? Do you want to have your solar panels checked? Do you want to perform solar panel measurement?

These are the problems encountered in solar energy investments. We can help you with our expert team to solve these problems.

Contact us using the form below to benefit from our inspection, certification, audit and inspection services for your solar power plants.

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